Tag: custom apparel

  • The -Brrr Months Are Here: Why Embroidered Jackets Make Great Team Gear

    The -Brrr Months Are Here: Why Embroidered Jackets Make Great Team Gear

    The “-ber” months are here, and that usually means cooler mornings, layered clothing, and the return of jackets around the office, jobsite, and everywhere in between.

    It is also a great time to think about branded outerwear.

    Custom embroidered jackets are one of the most useful pieces of company apparel because they combine function with a polished, professional look. They also make great employee gifts, team apparel, and year-end recognition pieces.

    Why Embroidery Works So Well on Outerwear

    Embroidery gives jackets a clean, professional finish that holds up well over time.

    It works especially well for company logos, employee names, departments, and team branding. Compared with a larger printed graphic, embroidery can give outerwear a more refined look that works just as well in an office as it does at an event or on a jobsite. And because jackets tend to be worn for several seasons, your logo gets a lot of visibility. Here are some embroidery tips.

    There Is a Jacket for Every Kind of Team

    “Company jacket” can mean a lot of different things depending on how and where your employees work.

    Soft Shell Jackets

    Soft shells are a great option for office staff, sales teams, managers, and employees who move between indoor and outdoor environments. They are lightweight, polished, and easy to layer.

    Fleece

    Fleece jackets and quarter-zips are comfortable, versatile, and easy to wear. They work well for offices, schools, healthcare teams, and organizations looking for something warm without being too heavy.

    Insulated and Puffer Jackets

    For employees who spend more time outdoors, insulated jackets and puffers provide more warmth while still offering a professional branded look.

    Work Jackets

    For field crews, construction teams, service companies, and other hands-on jobs, durable work jackets can provide both warmth and a consistent company appearance.

    Vests

    Sometimes you want warmth without a full jacket. Embroidered vests are a good option for layering and can work especially well for sales teams, event staff, and employees who are frequently on the move.

    A Company Gift People Will Actually Use

    The end of the year is also approaching, which means many businesses are starting to think about employee appreciation and holiday gifts.

    A quality jacket can be a great alternative to another mug, pen, or desk item.

    It is useful, it feels substantial, and employees can wear it both at work and outside of work.

    Adding an embroidered company logo creates a gift that also helps strengthen team identity without feeling overly promotional.

    You can also personalize jackets with employee names, departments, or other details to make the gift feel more individual.

    Choosing the Right Outerwear

    Before selecting a jacket, think about how your team will actually use it.

    Ask yourself:

    • Will employees mostly wear it indoors or outdoors?
    • Do they need lightweight layering or serious warmth?
    • Does the jacket need to look professional in front of customers?
    • Will employees be working physically while wearing it?
    • Do you want something employees can wear outside of work?
    • What budget makes sense for the size of your team?

    The best jacket is not necessarily the most expensive one. It is the one that fits how your employees work and what they will actually wear.

    Come See and Feel the Options

    Outerwear is one of those products that can be difficult to choose from a picture alone.

    Fabric weight, lining, stretch, fit, and overall feel can vary significantly from one jacket to another.

    Black Duck’s Albuquerque showroom has samples of many apparel styles so you can compare options in person, see how garments fit, and feel the fabrics before making a decision.

    If there is a specific jacket, style, color, or size you would like to evaluate that we do not currently have in the showroom, we can often bring in a sample for you. Sample costs vary depending on the item and the number of samples requested.

    Planning Jackets as a Holiday or Year-End Gift?

    Start early.

    Jackets involve more decisions than a basic T-shirt order, especially when you are coordinating sizes for an entire team.

    You will want time to:

    1. Select the jacket
    2. Review samples if needed
    3. Collect employee sizes
    4. Finalize embroidery artwork
    5. Approve the order
    6. Complete production before your event or gift date

    Our standard production lead time is approximately 10 working days after artwork approval and order details are finalized, but product availability and larger orders can affect timing.

    October is a great time to start if you are considering jackets for the holidays, employee appreciation, winter uniforms, or year-end gifts.

    Make the -Brrr Months a Little Warmer

    Whether you need lightweight office jackets, fleece for the whole team, durable workwear, or personalized holiday gifts, custom embroidered outerwear is a practical way to keep your team warm and your brand visible.

    Black Duck can help you choose the right jacket, prepare your embroidery, and make sure your team looks good heading into the colder months.

    Ready to layer up your team? Stop by our showroom or contact us to start exploring embroidered outerwear options.

  • Optimizing Your Screen Print Design: How to Get the Best Looking Shirts

    Optimizing Your Screen Print Design: How to Get the Best Looking Shirts

    A great screen print starts long before the ink hits the shirt.

    The difference between an average shirt and one people genuinely want to wear often comes down to the design itself in how it’s built, how it’s colored, and how well it works with the screen printing process.

    At Black Duck, we see it all the time: small design decisions can make a huge impact on the final product.

    Whether you’re creating shirts for your business, event, staff, brewery, school, or brand, here are some of the biggest ways to optimize your screen print design for the best possible results.

    Simpler Designs Often Print Better

    One of the biggest misconceptions is that more detail automatically means a better shirt. In reality, clean and intentional designs almost always produce stronger prints. Screen printing shines when designs have:

    • Clear shapes
    • Strong contrast
    • Readable typography
    • Balanced spacing
    • Intentional use of color

    Overly detailed artwork can become muddy on fabric, especially on smaller print areas.

    A bold, clean design usually:

    • Prints sharper
    • Holds up better over time
    • Feels softer
    • Looks more professional

    Color Count Matters

    Every ink color in traditional screen printing requires its own screen and setup. That means color count directly affects production complexity and cost. For many projects, the sweet spot is:

    • 1–3 colors for clean, bold branding
    • 3–5 colors for more detailed artwork
    • Higher color counts for specialty or retail-style prints

    Some of the best-looking shirts are surprisingly simple.

    A strong two-color print on the right shirt can often look more premium than a complicated design with eight colors.

    Bigger Runs Create Better Value

    Our minimum for screen printing is 12 pieces, but screen printing becomes significantly more cost-effective as quantities increase. That’s because setup costs are spread across more shirts.

    Generally:

    • Small runs work great for staff shirts or limited events
    • Mid-sized runs offer the best balance of price and flexibility
    • Larger runs dramatically reduce per-shirt cost

    If you’re building a brand, event, or merch line, ordering a larger run upfront can often provide far more value long-term.

    Choose the Right Shirt for the Design

    Not all garments print the same way. The fabric, texture, and material blend all affect how ink lays down and how the final print feels.

    For example:

    • Ring spun cotton creates a softer, smoother print surface
    • Heavier shirts give prints more structure
    • Performance fabrics may require specialty inks
    • Tri-blends produce a softer, more vintage appearance

    The best print isn’t just about the artwork — it’s about pairing the artwork with the right garment. We have a blog post about the types of shirts here.

    Vector Artwork Makes a Huge Difference

    One of the most common production issues comes from low-resolution artwork. For the cleanest print possible, vector art is always preferred because it can scale without losing quality. Good artwork files include:

    • AI
    • EPS
    • SVG
    • High-resolution PDF

    Low-resolution screenshots or website images often need to be rebuilt before production.

    Placement Matters More Than You Think

    A great design can still feel awkward if placement is off. Standard full front prints are common for a reason because they work. But depending on the brand and audience, other placements can create a more elevated look:

    • Left chest prints
    • Oversized back prints
    • Sleeve prints
    • Pocket-area prints
    • Hem or tag details 

    Sometimes a smaller, cleaner placement actually creates a more retail-inspired feel.

    Final Thoughts

    The best screen printed shirts aren’t always the loudest or most complicated. They’re the ones that balance:

    • Great artwork
    • Smart color choices
    • Proper garment selection
    • Thoughtful placement
    • Quality production

    At Black Duck, we help clients optimize designs every day to ensure the final product looks sharp, feels great, and holds up over time.

    If you’re planning a shirt project and want guidance on artwork, garment selection, or print methods, we’re always happy to help. Call us or email for more information.

  • Why Screen Printing Is Still the Gold Standard for Custom Apparel

    Why Screen Printing Is Still the Gold Standard for Custom Apparel

    When it comes to decorating apparel, there are more options than ever—heat transfers, vinyl, digital prints, and more.

    But even with all the new technology, screen printing continues to be the go-to method for businesses, events, and brands that want quality that lasts.

    At Black Duck, we work with all types of decoration methods. And while each has its place, screen printing consistently delivers the best combination of comfort, durability, and value—especially for most bulk orders. Here’s why.

    1. It Feels Better to Wear

    One of the biggest differences you’ll notice right away is how the print feels.

    With screen printing, the ink is pressed into the fabric rather than sitting heavily on top of it. The result is a softer, more breathable print that moves with the shirt.

    If you’ve ever worn a shirt with a thick, rubbery design that feels stiff or heavy, you’ve experienced the alternative.

    Bottom line: Screen printing feels more like part of the shirt, not something stuck onto it.

    2. It Holds Up Over Time

    Durability matters—especially if you want people to keep wearing your shirt.

    Screen-printed designs are known for their longevity. When done correctly, they won’t crack, peel, or degrade the way heavier applications can over time.

    That means your brand stays looking sharp wash after wash.

    Bottom line: If you want a shirt that lasts, screen printing is hard to beat.

    3. It’s More Comfortable in the Heat

    Here in Albuquerque, lightweight and breathable apparel isn’t optional—it’s essential.

    Because screen printing doesn’t create a thick layer on top of the fabric, it allows the shirt to breathe naturally.

    That makes a big difference for:

    • Outdoor events
    • Summer staff uniforms
    • Active or on-the-go teams

    Bottom line: Less bulk = more comfort, especially in warm climates.

    4. It’s the Best Value for Bulk Orders

    If you’re ordering for a team, event, or organization, screen printing offers the best value at scale.

    Once the setup is complete, the cost per shirt becomes very efficient—especially compared to other methods that can get expensive as quantities increase.

    Bottom line: The more you print, the more screen printing makes sense.

    5. It Delivers Consistent, Professional Results

    Consistency matters when you’re printing dozens—or hundreds—of shirts.

    Screen printing produces clean, vibrant designs that look the same from the first shirt to the last. That’s a big deal for brand presentation.

    Bottom line: You get a polished, reliable result every time.

    When Other Methods Make Sense

    There are situations where other decoration methods are the right choice—like very small runs, highly detailed graphics, or specialty applications.

    But for most apparel programs, especially anything with volume, screen printing continues to be the gold standard.

    Final Thought

    The best decoration method isn’t about what’s newest, it’s about what works best for your goals.

    If you want something that looks great, feels comfortable, and holds up over time, screen printing is still the way to go.

    Not sure what’s right for your project?

    We’ll help you choose the best option based on your design, budget, and timeline.

    Get your custom quote today.

    Call us or email for more information.


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