When it comes to custom apparel, not all t-shirts are created equal. Choosing the right shirt can make the difference between something people wear once and something they reach for every week.

At Black Duck, we help customers navigate the options every day. Here’s a breakdown of the most common t-shirt types and when to use them.

1. 100% Cotton Tees
   • Best for: Events, giveaways, budget-conscious orders. Cotton shirts are the classic choice. They’re affordable, breathable, and widely available in a variety of colors.
     • Pros:
       • Budget-friendly
       • Great for large orders
       • Easy to print on
     • Cons:
       • Can shrink
       • Not as soft as premium blends
   • Best use: Large events, fundraisers, or one-time wear.
   • Our Pick:  Gildan Ultra Cotton 100% US Cotton T-Shirt
2. 50/50 blend
   • Best for: Everyday wear, staff shirts, balanced comfort, and durability. 50/50 blends combine cotton and polyester to give you the best of both worlds: comfort with added durability and less shrinkage.
     • Pros:
       • More durable than 100% cotton
       • Less shrinkage
       • Good value for quality
       • Holds shape and color better over time
     • Cons:
       • Not as soft as tri-blends
       • Slightly less breathable than 100% cotton
   • Best use: Company uniforms, repeat-wear shirts, budget-friendly upgrades from basic cotton.
   • Our Pick: Port & Co Core Blend Tee.
3. Tri-Blend Tees (Cotton/Poly/Rayon)
   • Best for: Retail, branded merch, premium feel. Tri-blends are incredibly soft and have that “favorite shirt” feel right out of the box.
     • Pros:
       • Ultra-soft
       • Modern fit
       • Higher perceived value
     • Cons:
       • Higher cost than standard tees
       • Slightly more fitted/modern cut (may not suit all body types)
       • Lightweight feel may not be preferred by those who like heavier shirts
   • Best use: Retail merch, elevated giveaways, company swag people actually want to wear.
   • Our Pick:  District Perfect Tri Tee.
4. Performance Tees (also known as Dry Fit)
   • Best for: Activewear, outdoor events, teams. Made from moisture-wicking polyester, these are built for movement.
     • Pros:
       • Sweat-wicking
       • Lightweight
       • Durable
     • Cons:
       • Less of a traditional “t-shirt” feel
       • Can feel slick or synthetic compared to cotton
       • Fit can be more athletic or clingy, depending on style
   • Best use: Sports teams, outdoor crews, summer events.
   • Our Pick: Sport-Tek PosiCharge Competitor Tee.
5. Ringspun Cotton (Premium Cotton)
   • Best for: Everyday wear, company apparel, upgraded basics. Ringspun cotton is made by continuously twisting and thinning cotton fibers, which results in a softer, smoother, and more durable fabric compared to standard cotton.
     • Pros:
       • Softer Feel – feels more like a “retail-quality” shirt
       • Smoother Surface for Better Printing
       • More Durable
       • Better Fit & Drape
     • Cons:
       • Slightly Higher Cost
       • Still 100% Cotton Limitations
       • Not as Soft as Tri-Blends
   • Best use:  Company apparel, retail-quality merch, everyday branded wear people actually keep.
   • Our Pick: Stanley/Stella Unisex Creator 2.0 Tee.
     

Final Thought

The “best” shirt isn’t about price—it’s about purpose.

If you’re handing out 500 shirts at an event, go cotton.

If you want people to keep and wear your brand, upgrade your fabric. 

Not sure what’s right for your project?

We’re happy to help you choose the right product for your budget and goals. Call or email us.